ULTRAAUTOSONIC introduces our latest innovation in Ultrasonic Plastic Welding Machines are devices used in industrial manufacturing processes to join thermoplastic materials together using ultrasonic vibrations. The process involves applying high-frequency ultrasonic vibrations to the materials being welded, which generates heat through friction at the interface of the materials. This localized heat causes the plastic to melt and form a bond when pressure is applied.
✔ ULTRA UPWM 15- 2600
✔ ULTRA UPWM 20-1000
✔ ULTRA UPWM 20-1200
✔ ULTRA UPWM 20-1500
✔ ULTRA UPWM 20-1800
✔ ULTRA UPWM 20-2000
| Frequency (kHz) | 15 | 20 | ||
|---|---|---|---|---|
| Power (Watt) | 2600 | 1000/1200/1500/1800/2000 | ||
| Horn | Design as per the customized application | |||
| Actual Weight | Approx. 96 kg | |||
| Actual Size (L x W x H) | Approx. (728 X 434 X 1193) mm | |||
| Packaging Type and Size | Wooden Box and Approx. Size (875 X 581 X 1340) mm | |||
| Operational Requirement | ||||
| Input Power Supply | AC 230V 50/60Hz, 16Amp | |||
| CVT / Stabilizers | If the voltage is unstable then use CVT/Stabilizer to avoid damage | |||
| Working Pressure | 2 to 10 bars (Air Compressor required 1Hp 50Ltr) | |||
❑ Ultrasonic Generator: This is the heart of the machine, producing high-frequency electrical energy which is then converted into mechanical vibrations.
❑ Transducer: These vibrations are then transmitted to the plastic parts to be welded.
❑ Amplitude Adjustment: Many machines allow adjustment of the amplitude of the ultrasonic vibrations. This helps optimize the welding process for different materials and joint configurations.
❑ Horn (Sonotrode): The horn amplifies and transfers the ultrasonic vibrations from the transducer to the plastic parts. It's designed to match the shape of the joint to ensure proper energy transmission.
❑ Welding Fixture: This holds the plastic parts in place during the welding process.
❑ Control System: Modern machines come with sophisticated control systems that allow operators to set parameters such as welding time, pressure, and energy levels.
❑ Safety Features: These include features like emergency stop buttons, protective enclosures, and sensors to ensure the safe operation of the machine.
❑ User Interface: This may include digital displays, touch screens, and simple control panels.
❑ Cooling System: Ultrasonic welding generates heat, so machines often include cooling systems to prevent overheating and maintain consistent performance.
❑ Plastic welding machines can be used to join various types of plastic materials, including thermoplastics like PVC, PE, PP, and others.
❑ Properly welded plastic joints can be as strong as or even stronger than the original material, depending on the welding technique used.
❑ Plastic welding processes can often be completed quickly, leading to improved production efficiency.
❑ Welding can be done in a single step, reducing assembly time and increasing throughput.
❑ Some crucial in industries like packaging, where maintaining product integrity and freshness is paramount.
❑ This simplifies the manufacturing process, reduces material waste, and eliminates the need for potentially harmful chemicals found in adhesives.
❑ Plastic welding machines can provide consistent results, ensuring uniformity in joint quality and strength across production batches.
❑ Plastic welding allows for greater design flexibility, as it can create joints in complex shapes and configurations that may be challenging or impossible with other joining methods.
❑ Compared to some other joining methods that involve high temperatures, solvents, or mechanical forces, plastic welding can be safer for operators and the environment, particularly when using techniques like ultrasonic or hot plate welding.
Ultrasonic UPWM Application List
❑ Bicycle Light
❑ Bumper
❑ Centre Console
❑ Glove Box
❑ Indicator Light
❑ Instrument Cluster
❑ Instrumental Panel
❑ Tail Light
❑ Logo
Electronics Industry
❑ Airbuds
❑ Battery Charger
❑ Holder
❑ Horn Fixture
❑ Mobile Handset & Charger
❑ Pendrive
❑ PLC Panel
❑ Powerbank
Home Appliances Industry
❑ Air Conditioner
❑ Cooler
❑ Fans
❑ Iron & Geyser
❑ Mixture & Grinder
❑ Tea Maker
❑ Vaccum Cleaner
Medical Industry
❑ Asthma Inhaler
❑ Medical Equipment
❑ Medical Tray
❑ Nebulizer
❑ Saline Cock
❑ Saline Tube
❑ Small Tablet Bottle
❑ Tablet Bottle
Packaging Industry
❑ Corrugated Box
❑ Cosmetic Packing
❑ Standing Pouches
❑ Tetra Packing
❑ Tube Sealing
Renewable Energy Industry
❑ Clamp for EV Charger
❑ Solar Light
❑ Mist Humidifier
❑ Plastic Panel
❑ Solar Charger
❑ Solar Lamp
❑ Solar Light
Textile Industry
❑ Filter Bag
❑ Liquid Filter Bag
❑ PP Kit
❑ Safety Jacket
❑ Woven Bag Material
Stationary Industry
❑ Different Types Of Pouches
❑ Education Slate
❑ Plastic Folder
❑ I-Card Holder
❑ Plastic Paper Clip
❑ Pencil Box
❑ Stationary Item Holder
❑ Stationary Item
Toys Industry
Aerospace Industry
Bicycle Light
Bumber
Centre Console
Glove Box
Indicator Light
Instrument Cluster
Instrumental Panel
Tail Lights
Logo
Airbuds
Battery Charger
Holder
Horn Fixture
Mobile Handset & Charger
Pendrive
PLC-Panel
Powerbank
Air Conditioner
Cooler
Fans
Iron & Geyser
Mixture & Grinder
Tea Maker
Vaccum Cleaner
Asthma Inhaler
Medical Equipment
Medical Tray
Nebulizer
Saline Cock
Saline Tube
Small Tablet Bottle
Tablet Bottle
Corrugated Box
Cosmetic Packing
Standing Pouches
Tetra Packing
Tube Sealing
Clamp for EV Charger
Solar Light
Mist Humidifier
Plastic Panel
Solar Charger
Solar Lamp
Filter Bag
Liquid Filter Bag
PP Kit
Safety Jacket
Woven Bag Material
Education Slate
Plastic Folder
I-Card Holder
Plastic Paper Clip
Pencil Box
Stationary Item Holder
Stationary Item
Big Pouches
Folder
Zip Lock Pouch
Small Pouches
